AAC Plant

We are the leading AAC Plant manufacturer in India. Our company possesses great experience in this field and have served many clients worldwide. The AAC or the Autoclaved Aerated Concreteis the choice of the material used for construction of the residential building, industrial building, commercial building, etc. and it is an excellent building material for all climatic conditions.

Plant Production

The wide range of the AAC Plants provided by our company are stated below

  • 35 cm expandable up to 105 cm
  • 120 cm expandable up to 300 cm
  • 300 cm expandable up to 500 cm
  • 500 cm expandable up to 1000 cm

And, we are also providing the AAC Plant Customization Facility where the entire plant can be easily designed as per our clientele requirements.

AAC Plant

The best AAC Plant in India is provided by our company. We make use of the best quality raw materials for designing this plant and theirinstallation. The production process mainly comprises of the following stages-

  • Raw Material Preparation
  • Casting, Rising and Mould Circulation
  • Tilting
  • Cutting
  • Autoclaving
  • Unloading & Packaging
  • Raw Material Preparation

A sand slurry made using the water with the quartz sand. And, this slurry is stored in a tank which is pumped in the slurry weighing hopper situated in mixer tower. The binders like anhydrite, lime and cement are stored in Silos, they can be easily anhydrite together in ball mill. The aluminium paste or powder can be formed in different building where they are dispersed in water.

The component can be accurately weight & can be released in mixer in an adequate manner. We have a great experience in this field and provide the best raw material for the AAC plants.

  • Casting, Rising and Mould Circulation

The mould consists of the detachable platform and the four fixed sides. On an inner mould surface covered with the demoulding release, and its oiled before casting which is basically a manual process. And, after which the mould is filled with the mix. The transport platform transfers this filled moulds in the precuring room which is heated & closed pre-hardening area. Because of the alkaline reaction of aluminium present in slurry so many bubbles develop in the compound. Simultaneously, the cake begins to harden and after the duration of 2 to 3 hrs it reached to the cutting strength. The waiting time is totally depends upon the temperature in precuring room and also on the quality of the material chosen.

  • Tilting

The moulds are tilted using the tilting care at 90oand its unlock the moulds also removes the mould body and the cake remain on the side plate for the further cutting. These tilting systemsare the safestsystem for removing the cake in vertical position as they can easily remain on the side plate for cutting process.

  • Cutting

The cakes are cut by using the pneumatically tensioned cutting wires and cut using very high precision cutting machines. As, this block stand right can be easily cut using the short cutting wires. The vertical & horizontal cutter easily cuts the block breadth & height. The waste materials generated in this process is calculated under the basin & is reused further.

  • Autoclaving

After cutting process is completed the green cake are grouped on steam car by crane. And, these aerated concrete blocksare hardened under steam pressure,which provide them final strength. The hardening process consumes 10 to 12 hours and this steam boiler are operated using wool or coal for generating the steam.

  • Unloading & Packaging

After the process of autoclaving is completed, the are unloaded from the steam car. We provide a wide range of the packaging solution which provide the best packed products as per the client requirements. The blocks are delivered in wooden pallets or boxes.

Advantages

The advantages of the AAC Blocks are stated below

  • Maximum efficiency
  • Minimum use of resources
  • Have excellent eco-balance
  • Possess outstanding insulation properties
  • Light weight
  • Easy handling

We are the leading AAC Plants suppliers in Gujarat, Rajasthan, Madhya Pradesh, Maharashtra, Karnataka, Kerala, Uttar Pradesh, Punjab, Delhi, etc. The entire range of AAC plant provided by our company after passing the strict quality testing is supplied and exported worldwide. Have any requirement related to AAC Plant, inquire or call us for more details.